HOT器件用微型线性分置式斯特林制冷机

Micro Linear Stirling Cooler for HOT IR Detectors

  • 摘要: 针对第三代高工作温度(HOT)红外探测器在手持设备、狙击步枪及无人机等小型化、轻载荷热成像平台的应用需求,本研究聚焦于满足低功耗、低重量、小尺寸、低成本及快速启动(SWaP-C)特性的微型低温制冷机研制。基于此,昆明物理研究所开发了面向HOT器件的微型低功耗线性斯特林制冷机,采用百赫兹线性谐振压缩机与阶梯轴气动膨胀机技术。通过多轮优化迭代设计,成功研制出C351型斯特林制冷机,并系统评估了其制冷性能。实验结果表明:该制冷机匹配640×512像元HOT中波红外探测器时,在150 K工作温度下控温功耗低于2 W(环境温度23℃,热负载180 mW@77 K),降温时间小于90 s,整机重量仅217 g(含12 g驱动控制电路)。性能测试验证了其在SWaP-C指标上的先进性,目前已完成小批量生产工艺验证,具备工程化应用条件。

     

    Abstract: In response to the demand for low-power, small-size, lightweight, low-cost, high-performance, and fast-cooling cryogenic coolers for use with high-performance infrared detectors on light-load platforms such as hand-held thermal imagers and UAVs, Kunming Institute of Physics (K.I.P) has developed micro linear coolers for higher operating temperature (HOT) IR detectors. The linear resonant compressor was studied to operate at 100 Hz to increase power density. Simultaneously, a pneumatic expansion design incorporating a back pressure chamber was achieved. After multiple rounds of optimization and iterative design, the development of the C351 cooler was completed. Performance system tests verified the advancement of the indicators, and the cooler has reached small-batch production capacity. The performance of the matching 640×512 HOT medium-wave infrared detector includes power consumption of less than 2 W (thermal load 180 mW@77 K@23℃), cooling time of less than 90 s, and a cooler weight of 217 g (drive control circuit: 12 g).

     

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